Precision Castings - Crafting Excellence in Every Casting

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At GWASF Quality Castings, we lead the industry by delivering exceptional, precision-engineered castings. Our state-of-the-art foundry, equipped with cutting-edge technology, guarantees top-tier quality and reliable performance under the most demanding conditions.

  • Alloys Processed: Carbon Steel, Stainless Steel, Duplex and Super Duplex Stainless Steel and Nickel alloy.
  • Casting size: 10 Kg to 1200 Kg weight.
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Melting & Heat Treatment Capabilities:

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Our melting and heat treatment processes are engineered to unlock the full potential of every material. By employing the latest induction furnaces and heat treatment technologies, we optimize the physical properties of our castings for maximum performance under high-stress conditions.

  • Induction Melting: Furnaces with a capacities ranging from 150 kg to 2000 kg, delivering high-precision control over carbon, sulfur, and oxygen content to ensure optimal alloy composition and consistency.
  • Heat treatment: The 4 MT furnace enables multi-stage protocols - solution annealing, water quenching, normalizing, tempering, and stress relieving.
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Molding Technologies & Precision Casting Methods

At GWASF, we utilize an advanced combination of traditional and innovative molding techniques to ensure defect-free castings that meet the highest standards of dimensional accuracy and surface finish. Each casting is crafted to withstand the rigors of extreme environments and operational stresses.

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  • Casting Methods: We utilize an array of Alphaset, No-Bake, and CO₂ molding processes, meticulously selected based on the alloy type, geometry, and wall thickness to meet the exacting demands of each project.

Advanced Production Infrastructure:

Our expanded facility houses cutting-edge equipment, optimized for large-scale, complex casting operations. From precision pattern creation to post-casting fettling, we ensure every casting meets the most stringent quality standards while delivering efficient, scalable production.

  • Pattern Warehouse: Equipped with high-precision pattern storage and management systems, ensuring repeatable accuracy and reducing the risk of dimensional drift during large production runs.
  • Heavy Lifting Equipment - Overhead Cranes: 3 MT, 5 MT, 10 MT cranes for handling large, heavy components
  • Flood Coating Station & Electric Drying Oven: High-performance coating and drying systems for optimal mold integrity
  • Fettling Bay: Dedicated fettling bays for Carbon steel castings and High alloy castings equipped with precision tools to ensure smooth, burr-free finishes.

Rapid Prototyping :

Aftermarket Solutions & Legacy Part Reproduction

We offer fast, high-precision prototyping for spares and obsolete components—ensuring fit, function, and durability.

  • Accurate Legacy Part Reproduction
  • High-Fidelity Small & Mid-Batch Production
  • Downtime Reduction with Faster Turnaround
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Foundry Design Technologies

Advanced digital design and simulation technologies for precision casting solutions

Simulation

Virtual casting simulations for defect-free designs and optimized manufacturing processes.

  • Flow & Solidification Analysis
  • Defect Prediction & Prevention
  • Thermal Analysis
  • Stress & Strain Simulation

CAD/CAM Designing

Precise digital modeling and manufacturing programming for efficient production.

  • 3D Modeling & Design
  • CNC Programming
  • Parametric Design
  • Manufacturing Optimization

Pattern Making

High-accuracy wooden, metal, and polymer patterns for precision casting molds.

  • Wooden Pattern Crafting
  • Metal Pattern Manufacturing
  • Polymer Pattern Production
  • Dimensional Accuracy Control

Methoding

Optimized gating and riser design for sound castings with minimal defects.

  • Gating System Design
  • Riser & Feeder Optimization
  • Pouring Rate Calculation
  • Solidification Control

Pattern & Casting Scanning

3D scanning for dimensional accuracy verification and reverse engineering applications.

  • 3D Laser Scanning
  • Dimensional Analysis
  • Reverse Engineering
  • Quality Verification